จำนวน Repository ( 13 )
การควบคุมคุณภาพการย้อมสีและตกแต่งสำเร็จเส้นด้ายผักตบชวาและวัสดุประกอบเพื่อการแปรรูปผลิตภัณฑ์เชิงพาณิชย์
Quality control of dyeing and finishing of Water Hyacinth yarns and their transformed materials for commercial was a main objective to establish the dye database of synthetic dye and natural dye. The dye database was a data for quality control in dyeing process of raw material as Water Hyacinth yarns also it resolved the un-repeatability dyeing problem. Reactive dye was used for synthetic dye database creation on dry Water Hyacinth yarns at 80oC for 30 minutes. Red as Hicion Red He-3B yellow as Hicion Yellow HE-4RN Blue as Hicion Navy Blue HER 150% and black as Hifix Black KNN were the represent synthetic dye and Sodim sulphate 20 g/l and sodium carbo nate 20 g/l were used as auxiliaries. The other hands the natural dye database was forming from Ebony tree Caesalpinia sappan and Turmeric. They were dye on dry Water Hyacinth yarns at 80oC for 30 minutes and Sodim sulphate 20 g/l was the auxiliary. Whereas Butterfly pea were dye at 80oC for 30 minutes by Sodim sulphate 20 g/l and sodium carbonate 20 g/l were the auxiliaries. The whole dye database was defined the totally in Primary Secondary and ternary dye cycle. The transfer knowledge was distributed to the enterprise at Nakhon Prathom Provincd as “Chumchonjaksanpaktobchawha Bann klongnokkratum”. The topics were “How to establish the synthetic and natural dye database” “Water repel lent finishing” and “developed and transformed the Water Hyacinth to products”. The target group was very satisfied in this topic as 4.39. In the result the proportion between economic and social factor by the income increasing in 1 year was 5.04. So the research project was achievement.
การปั่นเส้นด้ายจากเส้นใยผลตาลสุก ด้วยกระบวนการปั่นด้ายแกนกลาง
The research aims to investigate on the yarn spinning production using processed Borassus fruit fibres bleached and soaked in water before arranging into fibres of proper size in preparation for the yarn spinning from Borassus fruit fibres using handspun core-spinning technique. The study found that yarns produced by such method are uneven with loose and tight twists and multiple knots along the threads. Furthermore Borassus fruit yarns have rough and coarse texture. Scientifically tested the properties of the yarns indicate that the highest yarn count of this Borassus fruit yarns is at 665.00 Tex while the lowest is at 383.33 Tex. Its tensile strength counts at the maximum level of 24.33 Newton with the elongation level of 21.90 Newton. The average tenacity comparing with yarn count is 0.04 Newton/Tex. The produced yarns consist of blending Borassus fruit fibres and Polyester at the proportion of 83: 18. After the spinning process Borassus fruit yarns are developed into textile weaving together using cotton as warp and Borassus fruit fibres as weft. The finished product was analysed showing that the warp and weft’s tension strength are at 581 Newton and 595 Newton respectively while the tenacity are at 65.05 Newton and 78.95 Newton in consecutive order. The blending proportion of woven textile is 49:45:6 of cotton Borassus fruit fibres and Polyester accordingly. Hence the study shows that the production of Borassus yarns is promisingly producible and the woven textile from such yarns could be used for further product development such as household textile.
การพัฒนาเครื่องย้อมสีเส้นด้ายผักตบชวาและวัสดุเสริมเพื่อพัฒนาวิสาหกิจขนาดกลางและขนาดย่อม
Water Hyacinth Yarns and Their Transformed Materials Dyeing Machine for Developing Small and Medium-Sized Enterprises was a research project what an aim for producing a prototype dyeing machine. The machine was used at the small enterprise in Nakhon Prathom province. The dyeing machine was contributed by stainless steel. The outer dimension was 100 centimeters in height 130 centimeters in length and 90 centi-meters in width. The inner structure contains with perforate stainless steel drum. It had diameter as 80 centimeters with 90 centimeters length. The container capacity was 27 liters for the raw material as 10 kg of the dry Water Hyacinth Yarns or 5 kg of the dry Water Hyacinth roots. The machine was running test for reactive dyeing process at 80oC for 30 minutes. The machine was achieved for reduce time operation as 5 times and gas consumption as 2.38 times. The break-even point was 1.09 year and B/C as 2.22. Moreover it can solve the fuzzy yarns problem and the volatile smoke during the tradition dyeing. The knowledge was transferred to the stakeholders at the target area as “Chumchonjaksanpaktobchawha Bann klongnokkratum” enterprise in Nakhon Pra thom province. They were satisfied in this benefit in good to very good level.
การออกแบบเครื่องย้อมเส้นด้ายไหมและด้ายฝ้ายแบบกึ่งอัตโนมัติเพื่อพัฒนาผลิตภัณฑ์ชุมชน ศูนย์หัตถกรรมพื้นบ้านนาโพธิ์ บุรีรัมย์
The purposes of this research were to design and create dyed silk yarn and cotton yarn machine for community enterprises of Ban Na Pho woven group Na Pho district Buriram province. All materials were made of stainless steel and the principle of rotation of the yarn skein which was hung with spindle yarn inside the dye tank. Dyeing process began by mixing color tanks in the exterior size for diameter ๓๐๐ mm. Adjust the temperature inside the dye bag by the boiler was attached below. Using pump in dye tank for rotating the heat with stainless steel pipe in ๑๑/๒ inches and ๓ inches x ๑/๒ inches and the rectangular tank was ๖๐ cm. wide ๙๐ cm long and ๑๖๐ cm. high. It had ๕ mm. of plastic lid cover in front of and a channel that looked at the attachment of color yarn. The lid had ๒ levels adjustable lift spring lock and ๒-axis spindle yarn. It was triangular shaped drilled holes spray to ๑ mm. on the spindle with a diameter of ๑๕ cm. and ๖๐ cm. long rotating at ๑๐ rpm strength by using electric motor size ๐.๕ HP used ๒๒๐ volts. It could be rotated left and right with the gear ratios around ๒๐:๑ ๒ adjustable that were automatic with programming on the control box and simple pattern. the spray dyed paint had ๑ liter water pump to control pressure valve for opening and closing to dyed water flow regularly by the heat from the LPG gas with a head size of ๓๐ cm. and adjust the temperature up to ๑๒๐ Celsius degree. It was showed the temperature measurement of water dye with pressure gauge and temperature gauge. The efficiency of this dye can be dyed silk yarn and cotton yarn per ๕ kg. to ๑๐ kg. which was a medium-sized textile production to the local community enterprise and applied in the preparation of yarns before dying such as peeling glue and bleaching.
การออกแบบและพัฒนาผลิตภัณฑสิ่งทอด้วยเทคนิคการพิมพ์เส้นด้ายแบบซิลค์สกรีนจากสีธรรมชาติ
The project of design and development of textile product using wrap yarn printing with natural dyes by silk screen technique. The purpose of this study was to find out the silk screen printing technique for patterning on Ikat or Mud Mee textile. Due to the complicated Mud Mee process for patterning the design on Mud Mee textile silk screen printing was chosen because of its convenience and rapidity. Silk screen printed on warp yarn with dyed weft yarn created the plain weave pattern. Pattern design was inspired by the natural form of vortex. Such form was applied with silk screen printing technique with extract of natural dye from jackfruit heartwood. The research showed that the product interested the sample was home textile product by using for bedroom which designed using home textile design principle. Three tone of color were chosen for warp yarn by screen printing technique such as red colour from lac blue colour from natural indigo and yellow colour from jackfruit heartwood . Weft yarn were dyed with lac and natural indigo using cationic agent. The cationic agent using before mordanting along with dying by 5 g/l aluminum potassium sulfate (alum) which is the best result because the outcome colors were intense and bright like vermilion and natural indigo. The color extracted from jackfruit heartwood was used for silk screen printing process. Color extracted from jackfruit heartwoodwas in the form of powder color integrated with 4% sodium alginate. The viscosity was optimize for printing. Printed warp yarn was dried at 120 °C. Weaving in plain weave pattern which created the strength structure of textile. Mordants with alum showed bright and intense color. The fastness tests were at good to excellent level for producing home textile product for bedroom application. From the questionnaire it was found that the satisfaction of the sample were as follows 54% printing fabric by printing of warp yarn is similar to Mud Mee weaving 58% textile made by printed warp yarn showed the identity of Thai color tone using for printing 80% weaving pattern design inspired by the form of vortex was suitable 84 % plain textile was suitable for weaving in the form of vortex 64 % the composition of the whole pattern of the products was suitable 86% the color of the pattern was suitable 70% the color of the weft yarn was suitable with the color of the pattern 76 % the size of the products was fitting and 92 % the products were suitable for the purpose of using.