จำนวน Repository ( 13 )
การปรับปรุงประสิทธิผลโดยรวมของเครื่องจักร ของระบบการกรองน้ำของโรงงานผลิตน้ำขนาดใหญ่ โดยใช้การบำรุงรักษาทวีผลโดยทุกคนมีส่วนร่วม : กรณีศึกษาโรงงานผลิตน้ำประปาแห่งหนึ่ง
This research objective is to improve the overall equipment effectiveness of the water filtration systems in the case study of the Water Treatment Plant which divides the water production into 4 production lines. The water filtration system has an electric actuator and gear is the main machine in the water filtration system. An electric actuator and gear have more machine breakdowns. That makes the water filtration system is the bottleneck of the water production process. This research study is divided into two steps: the first step is the presentation of the equation and the steps to measure the Overall Equipment Effectiveness of the water filtration system. The equation used data from the computer maintenance management system to analysis on mean time between failure data (MTBF) mean time to repair data (MTTR) and water production process data. The results can be improved the overall equipment effectiveness of the water filtration system increased to 0.11% 0.68% 0.44% and 2.44% respectively in each production process line. And increased Quantity of Filtration Water increased to 328500 m3/year 1168000 m3/year 1022000 m3/year and 3832500 m3/year respectively in each production process line. In this research used the pillar of focus improvement. By adding a protection system to prevent machine breakdown because of the most of the problems are found that the protection system malfunctions. This is the most problem in the 4th And then used engineering knowledge to improve water production and the success factor are required a human resources of all parties to cooperate brainstorm and analyze the causes of various losses in order to eliminate them.
การพัฒนาเครื่องคัดแยกสิ่งเจือปนในเมล็ดข้าวปลูก
Thailand is an agricultural country. Most of the population consists of farmer. The rice is suitable to the climate of the country. And the main export of Thai is rice. The preparation of grain is also important.The farmer have to has an experience to choose the grain for growing the rice in farm. Good grian will give the high product. And good grain should completely free from contamination of disease and insect. Then it will be healthy seedlings. It is easy to harvest crops in a very high quality. Even it has good and high quality but it still has in impurities in the seed. Then the idea to create a project of sorting impurities from seeds. From the first it was built to help farmers to separate impurities such as grasses and husks. But the problem is the size of the maching is 140 x 150 x 160 cm which is larg and heavy then it makes the inconvenient to move. The preparation of the project is to develop an interest in sorting impurities in grain. The objective is to reduce the size to a smaller size than before. And increase the work more efficiency. The main aim is to sorting impurities in grain. Preparing the rice and put into the machin when power is opened. Rice will be flowing through the sieve which it works as a distribution and contamination. Then it will fail down into the sorting room. Impurities will be removed and the wind from the fan will blow the seeds. So we will get the good product and high quality. The results of the test. Wind is the best performance of the machine. Separating rice grains is 5.4 meters per second. The test of separating of the rice grains in 5 times and in the test of the 10 20 30 40 and 50 kg with a mixture of 10 percent of husk. the most effective of sorting rice is 10 kg. It can be isolated 99.30 percent with in 1.23 minutes.
เครื่องผลิตตะเกียบไม้ไผ่ด้วยระบบควบคุมอัตโนมัติ
This research presents a bamboo chopsticks machine with automatic control system. The production of bamboo chopsticks the current will be cut to get the machine to enter the bamboo chopsticks using the machine. The machine will hammer bamboo rotation of the electric motor. The AC motors with high power. Currently the production of chopsticks mostly small businesses. Lower costs which resulted in lack of effective security. This research presents the design and techniques with bamboo chopsticks production automation. The objective is to make the production of bamboo chopsticks are secure and compliant. To increase productivity and reduce the danger of the machine. In designing the Arduino technology is used in the development of electronic prototypes designed to be user for both hardware and software advanced application control equipment used in the production of chopsticks for safe to use on the incidence of danger from the use.
Molecular weight polyethylene composites for high wear resistance under temperature changes and lubricant to apply for use in industrial machinery parts
The objective of this research is a study to determine optimum forming condition of semi-finished bulk UHMWPE by using ram extruder that obtain maximum yield strength and minimum wear rate for apply to use in area of medical and mechanical application. Experimental extrusion specified forming condition consists of the temperature of 140 150 and 160 ºC and pressure of 3 5 8 and 10 MPa with the temperature exposure time of 30 minutes. After known optimum forming condition of UHMWPE powder thus forming UHMWPE filled with different kind of filler to study and determine optimum weight fraction of various types of filler that affect onto wear resistance property of UHMWPE composites. Result extruded condition at the temperature of 1 5 0 ºC under pressure of 5 MPa with exposure time of 30 minutes is an optimum extruded condition due to specimen shown a maximum yield strength ultimate tensile strength and elongation of 20.43 ± 1.21 MPa 28.33 ± 1.53 MPa and 285.60 ± 6.41 % respectively and obtain minimum wear rate of 3.02 10-9 ± 5.27 10-10 mm3/Nm. Its mechanical properties and wear resistance property higher than imported bulk UHMWPE by 23.3 % and 4.75 times respectively due to the formation of cross-linking are occurred in polymer chain and also its degree of crystallinity is high equal to 61.52%. For bulk UHMWPE IR-spectrum shown a variation peak of carbonyl group (C=O) are occurred that that it indicated the oxidation reaction at the end of polymer chain and tis degree of crystallinity is equal to 53.31% which result to decrease strength of polymer. In the case of UHMWPE filled with filler optimum weight fractions of various types of filler are as follows. 1. The filling of 0.3 wt. % Al2O3 particle size 0.05 μm shown yield strength ultimate tensile strength and elongation of 23.17 ± 3.35 MPa 34.78 ± 2.80 MPa and 229.00 ± 6.09% respectively that its mechanical properties was increased by 18.55% (increasing of ultimate tensile strength). For the wear rate is equal to 2.09 10-9 ± 3.39 10-10 mm3/Nm or its wear resistance was increased by 1.44 times in compared with initial bulk UHMWPE. 2. The filling of 0.4 wt. % Al2O3 particle size 0.3 μm shown yield strength ultimate tensile strength and elongation of 21.93 ± 0.51 MPa 25.40 ± 0.69 MPa and 267.67 ± 22.03% respectively that its mechanical properties was increased by 11.54% (increasing of ultimate tensile strength). For the wear rate is equal to 2.32 10-9 ± 4.78 10-10 mm3/Nm or its wear resistance was increased by 1.30 times in compared with initial bulk UHMWPE. ฉ 3 . The filling of 0.4 wt. % Al2O3 particle size 1 μm shown yield strength ultimate tensile strength and elongation of 23.93 ± 1.89 MPa 26.77 ± 1.20 MPa and 296.54 ± 7.51% respectively that its mechanical properties was increased by 5.83% (increasing of ultimate tensile strength). For the wear rate is equal to 2.14 10-9 ± 3.16 10-10 mm3/Nm or its wear resistance was increased by 1.41 times in compared with initial bulk UHMWPE 4 . The filling of 4 wt. % Al2O3 particle size 5 μm shown yield strength ultimate tensile strength and elongation of 22.57 ± 2.01 MPa 26.31 ± 3.11 MPa and 136.66 ± 11.67% respectively that its mechanical properties was increased by 7.68% (increasing of ultimate tensile strength). For the wear rate is equal to 2.37 10-9 ± 5.71 10-10 mm3/Nm or its wear resistance was increased by 1.27 times in compared with initial bulk UHMWPE
การพัฒนาและสร้างเครื่องตีเนื้อเยื่อใบสับปะรด
The old machine that is used to mix the fiber is an oval tank. Inside the tank is divided lengthwise into half and its paddle is flat and long like a file and it is installed on one side of the tank only so the flow of the fiber in the tank is not so good. There must be a person using a paddle to stir the fiber to flow inside the tank. Apart from that there was an issue that the fiber often sticks to the paddle because it is flat. The new machine is designed to have 8 circular saw blades sized Ø 10 inch to mix the leaf fiber so that it does not stick to the paddle. Apart from that the paddle is installed on both side of the tank increasing from the old machine that has only on one side in order to solve the problem about the flow of the fiber. One more issue is about bringing the fibber out from the tank. When the valve is opened the fiber cannot flow out easily because the bottom of the tank is flat. The researcher therefore design the tank to be adjustable so that it is easier to pour the fiber out from the tank. According to the experiment the boiled pineapple leaf blender can blend the boiled pineapple leaf with 30 kilograms water. The suitable speed of the blade is 500 times per minute and each blending process takes approximately 5 minutes. The time using for leaf blending also based on the paper usage e.g. for the smooth surface paper its production can follow the normal process but for the paper with rough texture the time using for fiber blending will be less.