Aluminium alloys was used in the automotive parts industry increased for compensate steel parts material due to its lightweight and good surface. Since aluminium alloys are there relatively low mechanical properties although they can be deformed easily but the major limitation is their low formability. Especially the less bending radius which is often bending surface damaged easily. In the present work five-difference ratio of sheet thickness and bending radius for study to the bendability of cold rolled aluminum alloys AA6016 at low bending radius. The bending test by Air-bending method according to ISO 7438: 2010. To compare the results every 15 degrees. The mechanical behaviour surface roughness microstructure and damage evolution in the fillet region were analysed by experimental research. The experiment clearly showed that the Spring-back angle and bendability tend to decrease as the bending angle and material thickness increase. Due to the high tensile stress on the bending surface it effected to the surface roughness increases rapidly and led to the damage on the specimen bending surface. The initial cracks occur on the middle of the outer surface curvature and propagation in the shear plane pattern to the middle of the sheet thickness along the grain boundary. This is the consequence of plastic deformation by bending test.

The plastic outlet problem is a rigid inflexible material. When assembling with a metal outlet set then it is usually not completely homogeneous. When used The outlet burns out quite often. And the plastic itself is less heat resistant. This allows the plastic to melt burn easily and conform to the upgrade of technology capabilities in precision mold manufacturing. And high complexity The researcher has foreseen the factors in making Developing the design and manufacturing of rubber plug molds economic opportunities for Natural Rubber Applications Therefore came up with the idea to develop the design and material selection. And the factors that affect the production is the mold and the process of forming. To help entrepreneurs to exchange knowledge and study the knowledge from this research to continue in the application of natural rubber to increase future value. From the results and experiments it was found that the study of the method of creating a prototype compression molding kit by using rubber forming techniques can be applied and used by various components of forming rubber can be used to develop forming Rubber plug sockets are possible and this process can produce prototypes from natural rubber.