จำนวน Repository ( 2 )

การพัฒนาผลิตภัณฑ์เครื่องมือตัดปาดผิวโลหะนาโนเมตรจากโลหะผงทังสเตนคาร์ไบด์ที่ผลิตภายในประเทศ
การพัฒนาผลิตภัณฑ์เครื่องมือตัดปาดผิวโลหะนาโนเมตรจากโลหะผงทังสเตนคาร์ไบด์ที่ผลิตภายในประเทศ

The tungsten carbide powder which recycled from the scarps of cemented tungsten carbide produces the purity of 99%. Using this tungsten carbide powder to manufacture a cutting tool and test its properties are the main objective of this work. Based on the standard SNMG 120408 the cutting tool with the dimension of 12.7x12.7x4.76 is fabricated. With the 100 hours of Ball milling grinding Cobalt mixing and sintering at 1430 °C the experimental result is impressive. At 15% of mixedcobalt the cutting tool with the hardness of 2031.6 HV be able to cut S45C steel in the feed rate of 0.2 meters per revolution and 45 m/min in the cutting speed. Besides that it provides the depth of cut of 0.25 mm and when it reaches the cutting distance of 4200 mm the surface roughness is 3.65 μm. In comparison with the cutting tool made of imported tungsten carbide powder which has a hardness of 1254 HV it turned out that our cutting tool has the equivalent quality in terms of hardness and wear resistance. Hence this work is considered to be a material development and a tungsten carbide cutting tool manufacture those would be the vital base to lead us to a commercial production.

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Development of Process for Recovery Metal Carbide Powder from Cemented Tungsten Carbide Scraps
Development of Process for Recovery Metal Carbide Powder from Cemented Tungsten Carbide Scraps

The recycling of materials is the recovered process and the important approach for sustainable development. This research is to study recycling tungsten carbides from cemented carbide scraps by extracting the dissolved of binder phase and to study the un-dissolved substrate which stayed condition and size in WC particles. The experiment of this research starts in laboratory with electrolysis is found that the appropriate operating potential is 0.20-1.40 volts at 30-80 oc treated in 1N-7N HCl concentrations aqueous solution as well as the movement of solution and specimens had an effect on capacity of dissolution. Additionally these factors are affected to purity and passivation of WC particles. According to the above experiment it leads to design and create the semi-automatic cemented dissolution machine with electrolysis. This machine can contain the scraps up to 2.5 kilograms in rev 0-25 rpm (revolutions per minute) at electric current 0-50 ampere in electric voltage 0-15 volts. Its flowing process can be 15 lpm (litre per minute) and minute) and temperature is up to 90 oc. Furthermore there are the relative WC power invention processes included residues washing leaching ball milling drying screening and quality examination. The result of developed machine is capacity of tungsten carbide production is in the range 16-50 gram/hour the obtained powder is 97.49% of tungsten carbide (WC powder) which contained a few amount of cobalt. However the dissolution of cemented carbides with this machine can be selected the optimized factors to produce tungsten carbide (WC) to purify more than 99% ball milled them in the most suitable size and particle sized distribution between 0.30-20.00 μm. Afterwards combining cobalt 15% (WC-15%Co) and producing to cemented carbides insert tools rectangle as SNMG standard 120408 it appears that insert tools has a hardness not less than 1430 HV density not less than 14.10 g/cm³. In the other hands the production of tungsten carbides with advanced technology of dissolution machine and manufacturing machine to produce purely tungsten carbides powder has been required an investment charge of new research and development more than 9481888 baht.

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